A complete automated solution for composite layup, assembly and inspection.
Loop Technology is at the forefront of composite automation. Our highly advanced end effectors deliver cutting, kitting, layup, inspection, tacking and consolidation for manufacturing composite structures of a range of sizes and shapes across industries. The Loop Technology FibreLINE system is available in multiple configurations and delivers high rate production of carbon fibre and other composite aerostructures, as well as parts and components in defence, renewables and automotive.
We provide products, solutions and support in the following areas:
Systems
Our composite products are modular allowing us to deliver a system to precisely suit your needs. We can design bespoke systems for preforming structures both large and small such as wing skins, fan blades or small box structures. Gantry or robotic configurations can be itemized depending on your factory size and layup preference.
There are a wide range of FibreLINE configurations. A few examples are shown below.
Layup
The risks involved in composite handling are significant given that damage or deformation of plies in any handling process cannot be tolerated in flight and safety critical aerospace engineering applications.
Loop Technology can offer bespoke composite gripper designs to both address these risks while simultaneously improving manufacturing cell throughput and maintaining industry quality standards.
Inspection
Pioneering composite inspection and carbon fibre inspection techniques have become a key competence within Loop Technology’s expertise.
Working within the aerospace sector, we have developed systems to meet stringent quality standards capable of in-process monitoring and positional correction during composite layup.
Kitting
When optimal ply utilisation is a priority, Loop Technology can design, manufacture and install fully integrated composite kitting systems using their expertise in automation and composite material handling as the foundation.
These systems offer a comprehensive automated composite ply handling and management solution starting from automated carbon fibre ply feeding to a cutting table, through to the fully kitted stage where composite plies can be presented in prescribed order for immediate assembly.
The system may include:
- Raw material roll feeder
- Cutting table
- Drawer or roller-based ply storage (FibreSTORE)
- Ply tracking
- Vision system-based ply location capability
Trimming
We have experience in delivering high precision ultrasonic cutting of composite materials, from stacks of dry fibre to 3D preforms.
We are able to offer bespoke part trimming by combining the power of CAD/CAM software with the flexibility of 6-axis robots, and integrate many auxiliary processes you may require including force torque monitoring and particulate extraction.
Research and Development
Automation for fibre re-enforced composites is now being explored by a multitude of manufacturers and OEM’s. At Loop Technology, we are constantly active in R&D projects on both our own internal programs and on subcontract programs for primes and tier ones. If you are considering a collaborative venture and feel our skillset will add value please do not hesitate to get in touch.








